We have a problem when
tightening stainless steel bolts - they tend to seize - what's
happening? Stainless steel can unpredictably sustain galling (cold welding). Stainless
steel self-generates an oxide surface film for corrosion protection. During
fastener tightening, as pressure builds between the contacting and sliding,
thread surfaces, protective oxides are broken, possibly wiped off, and interface
metal high points shear or lock together. This cumulative
clogging-shearing-locking action causes increasing adhesion. In the extreme,
galling leads to seizing - the actual freezing together of the threads. If
tightening is continued, the fastener can be twisted off or its threads ripped
out.
If galling is occurring
because of high friction the torque will not be converted into bolt preload.
This may be the cause of the problems that you are experiencing. The change may
be due to the surface roughness changing on the threads or other similar minor
change. To overcome the problem - suggestions
are:
1. Slowing down the installation RPM speed may possibly solve or reduce the frequency of the problem. As the installation RPM increases, the heat generated during tightening increases. As the heat increases, so does the tendency for the occurrence of thread galling.
2. Lubricating the internal and/or external threads frequently can eliminate thread galling. The lubricants usually contain substantial amounts of molybdenum disulfide (moly). Some extreme pressure waxes can also be effective. Be careful however, if you use the stainless steel fasteners in food related applications some lubricants may be unacceptable. Lubricants can be applied at the point of assembly or pre-applied as a batch process similar to plating. Several chemical companies, such as Moly-Kote, offer anti-galling lubricants.
3. Different combinations of nut and bolt materials can assist in reducing or even eliminating galling. Some organizations specify a different material, such as aluminum bronze nuts. However this can introduce a corrosion problem since aluminum bronze is anodic to stainless steel.
If you have questions about stainless steel or other fasteners, please contact us at AFT Fasteners (877) 844-8595 or via email Contact Us.
AFT Industries
provides a wide variety of products and supplies for the Petroleum and Oil Field
Industries. AFT is excited to announce that we now have offices in Dallas / Fort Worth as well as our new
office in Houston, Texas. On the
international stage of petroleum refinery and production, Houston stands on top
of the industry that literally drives the world. We have expanded our services
to an even broader geographical base of clients that drill, refine and transport
petroleum based products all over the United States.
Most hardware for this industry
requires heavy duty components with larger sizes, higher safety specifications,
higher operating tolerances and guaranteed longer life expectancies. Some of the
premium petrochemical hardware that AFT Industries provides
are:
• Studs and Bolts - petrochemical grades,
stainless steel grades, exotic alloys: (nickel, brass, bronze, titanium), all
threaded rod, low carbon studs, heavy hex bolts
• Nuts - heavy hex, all materials and
grades, industrial electroplatings and specialty coatings
• Flanges - lap joint, welding neck, slip
on, socket weld and threaded
• Pipes, Valves and Fittings - brass,
steel, forged steel, stainless steel, CPVC, PVC, iron, and fittings for all
purposes
• Gaskets - spiral wound, Flexitallic,
composite materials/fibers and matching industrial sets
• Washers - all types of finishes and metal
materials
• Special Platings & Coatings - Xylan,
Teflon, Cadmium, E-Nickel, Zinc, Zinc Nickel, Nickel, Phosphate &
more
• Cutting & Safety Equipment - personal
wear, coco mats, escape chairs, welding helmets, welding supplies, leak
detectors, saws, saw blades, circular safety blades and more.
At AFT
Industries the mission statement is simple: Provide our
Customers with what they need to Succeed! We strive to accomplish
this mission every day in a timely manner that allows your business to be as
successful and profitable as possible.
Next time your company needs Petroleum and Oil Field
hardware or supplies, do not hesitate to contact us at Info@Aft-Corp.com or call toll free
877-844-8595.
- The AFT Team